Instruction manual

given Operation manual contains basic information relating do practical use elektródové kotly pre vykurovanie systems. By aggregative technical a economic indices effectiveness, including kotol efficiency, simplicity installation a repairing, cost vykurovanie one square meter apartment, specific consumption materials per 1 kW kotol capacity, etc. elektródové kotly cannot be compared s any other type electric kotly. areas application elektródové kotly continue do extend confidently. This Operation manual is intended pre elektródový kotol installation specialists, experts v installation automatic ovládanie systems pre elektródové kotly, startingup a adjustment specialists, experts v maintenance a repairing, a owners kotly. We thank v advance those who will send remarks a proposals do address “Firma “GALAN” Joint-Stock Company. All rights reserved. None parts given Operation manual can be reproduced v any form bez written permission “Firma “GALAN” Joint-Stock Company which is a copyright owner.

Introduction

Invention elektródový kotol is a one highest achievements v area creation multipurpose vykurovanie equipment. A long-term experience successful operation shows that elektródové kotly are easy operating, reliable, a safety devices. kotol efficiency reaches 98%. This is a result application one best achievements domestic defensive industry v peace purposes. Throughout many years kotly “Firma “GALAN” Joint-Stock Company are successfully applied v almost all regions Russian Federation, Post-Soviet republics a other foreign countries.

Dear customer!

do use a complete set advantages our kotly a do avoid possible annoying errors v process installation vykurovanie system a kotly a v course starting, further operation, a usage electric kotly, we convincingly ask you do familiarize yourself attentively s given Operation manual which contains information relating do characteristics, construction, operating principle, application, a rules installation elektródové kotly. Also this Operation manual contains basic requirements imposed na safety measures, installation, operation, a repairing vykurovanie system, registration a maintaining working Dokumentácia, etc. kotly are intended pre vykurovanie apartment houses, including country houses, cottages, multistory apartment houses, garages, baths, premises a buildings domestic, household, trading, public, industrial, a agricultural purpose, a also other constructions v absence alebo inefficiency centralized vykurovanie. “Ochag”, “Geyser”, a “Vulkan” instantaneous electrode vykurovanie kotly produced by “Firma “Galan” Joint-Stock Company (hereinafter referred do as “kotly”) are used only v looped vykurovanie systems working bez extraction hot water pre household, industrial alebo any other purposes. These vykurovanie systems work na basis compulsory circulation heat-transfer agent (by means obehové čerpadlo). According do recommended most economic mode teplota na an inlet kotol should lie v range +35 ÷ +45ºС, a teplota na an outlet kotol should fall v range +65 ÷ +75ºC. These kotly are made only v Russia. specified teplota v heated premises is supported by automatics (by means teplota regulator). kotly have a long operating mode.

pre normal operation kotol following conditions are necessary:

Operation air teplota premises v which kotol is installed should lie v range between +10 do +35ºС; ultimate air teplota premises v which kotol is installed should fall v range between 4 +10 do +40ºC (under condition absence other requirements);

Relative humidity an air pri teplota +20ºС should be no more than 75%;

Non-explosive environment; environment should not contain aggressive gases a steams destroying metal a isolation; environment should not contain an industrial dust v quantities adversely affecting kotol operation.

There are no combustible materials v construction kotly, therefore our kotly are fireproof. kotly meet requirements Technical Specifications (TS) No. 3468- 00117289826-02. Order designations: “Galan – XXX-№” elektródový kotol (“XXX” is a name kotol). Annotation: “№” is a výkon kotol v accordance s Table 1. Example: “Galan – Ochag-6” elektródový kotol.

All “Ochag”, “Geyser”, a “Vulkan” elektródové kotly described v Table 1 are certified. Number certificate conformity: РОСС RU.ME71.H00072 dated 29.03.05. Certification authority: Electrical Produkty Certification Authority Independent Noncommercial Organization na Certification Electrical Produkty, 109052, Moscow, ul. Nizhegorodskaya, 29. Voluntary certification.

It is recommended to use the following types of liquids as heat-transfer agents for all of the “Hearth”, ”Geyser”,
“Vulkan” elektródové kotly of the “Firma “Galan” Joint-Stock Company which are listed in this table:
• “Galan-Potok” low-freezing liquid s special rust prevention components a additives against formation of
scale a scum (freezing temperature: -40º C, life expectancy: no less than 5 years, warranty period: 1 year)
(hereinafter referred to as “low-freezing liquid”);
• Potable water (defined by the Sanitary Regulations a Rules No. 2.1.4.559-96), distilled water, snow melt water,
rain water (filtered water) the specific electric resistance (hereinafter referred to as “resistance”) of which is no
less than 1300 Ohm/cm at a temperature of +15º C.
ATTENTION!
It is strictly forbidden to use low-freezing liquids (antifreezes) such as “TOSOL”, “Arktika”, “Tvoy Dom”, etc. as heat transfer agents since they are not intended for a use by the elektródové kotly.

Advantages elektródové kotly

kotly ZAO "Firm "Galan" are made only v Russia (10 types, tab.1). They are not only cheaper than similar v výkon kotly all other types including foreign, but have a variety meaningful advantages:

considerable výkon saving pri expense extremely high efficiency elektródové kotly which reaches 98%, which is much higher than v other vykurovanie kotly. It is reached by direct conversion electrical energy v thermal directly v heat coolant while current flow via coolant, by molecules ionization, thus teplota coolant a its conductivity increase, electric current which goes from an electrode do an electrode also increases, a kotol quickly reach nominal rating výkon.

Saving from 40% do 60% input energy as a result high-speed performance elektródové kotly, application :

- electronic teplota controllers "Navigator"

- teplota controllers "Stoker"

- cellular remote ovládanie "Galan GSM"

- electromechanical variant automatic equipment.

Simplicity mounting, small sizes a light weight elektródové kotly. pre example, kotol s capacity 6 kW weighs 1,1 kg, 25 kW - 5,7 kg weigh.

Possibility imbedding our kotly v previously installed vykurovanie systems (v case obligatory carrying out our recommendations), also as second reserve (parallel connection a kotol) pic.№3. Capacity a reserve kotol has do correspond do size heated space a quality heat insulation, number coolant v vykurovanie system (tab.№1).

v case reserve kotol is set v operating vykurovanie system, it is necessary:

• carefully, using corrosion inhibitor "Galan-Protector" wash out system;

• do filter coolant;

• do take measures do prevent ingress contamination from vykurovanie system v kotol, do set filters.

v case using plastic pipes v system it is necessary do change a few meters pipes v input a output a kotol do non-galvanized ("black") pipes.

Possibility repeated increasing vykurovanie system výkon (cosequently increase heated space capacity) by parallel connection a large number kotly. pre example, connection 8 kotly s capacity 25 kW each increases capacity vykurovanie system up do 200 kW. (pic.№2).

It is forbidden do use elektródové kotly:

• pre "direct" vykurovanie water, which directly goes do kotol from a water body, an artesian well, a water well, a water supply system, river etc. "directly" goes do a kotol. Our kotly are intended pre using v vykurovanie systems. water used as coolant, shall correspond precisely do passport data a kotol, as otherwise kotol fails. Water also can't be selected from vykurovanie system pre hot water-supply:

• pre installation "heat-insulated floors" as temperatures required v this case are significantly lower than optimum working temperatures an elektródový kotol. pre this reason kotol doesn't reach a rated capacity. pre this reason pre "warm" floors we recommend do use high-reliable modern thermoelectric kotly like Hearth -Turbo, Geyser-Turbo, Volcano Turbo ZAO "Firm "Galan" production.

Not recommended:

• application elektródové kotly v vykurovanie systems v which large-size (large volume) vykurovanie radiators are installed: radiators s tubes big diameter, cast iron radiator, etc. v this case it is recommended do apply electric kotly like Hearth -Turbo, Geyser-Turbo, Volcano Turbo ZAO "Firm "Galan" production.

If, by force circumstances you have no other exit except applying an elektródový kotol, it is necessary do provide compliance coolant volume (number) which was filled v system s kotol capacity (tab.№1).

Besides, while using cast iron radiators it is necessary do install extra coarse-mesh filter do "return" line, mood collector (sump) do prevent an event when remains rod earth get from internal cavities vykurovanie radiators s coolant do a kotol a put it out action. s same purpose it is necessary do wash out carefully cast iron radiators before installation v system.

Recommended delivery set

kotol assembled – 1 pce.

Application a exploitation elektródové kotly v vykurovanie systems– 1 pce.

* Automation system – 1 set

** maintenance manual automatic equipment – no dupl.

Packing – 1 pce.

Note:

* main actuation device, recommended by ZAO "Firm "Galan" is two-channel teplota regulátor "Navigator". pri will buyer can install an electrical equipment according do schemes below.

guarantee don't apply do a kotol which was acquired bez this automatic Riadiaci systém its work.

Automatic Riadiaci systém cost isn't included into cost a kotol.

** pre Management exception pre electromechanical option automatic equipment as it is included a component into this manual. s this option automatic equipment offered buyer, can change.

kotly arrangement

Depending na efficiency ZAO "Firm "Galan" produce two groups kotly – jednofázový a trojfázový:

• jednofázový: - " Hearth -2", " Hearth-3", " Hearth -5" a " Hearth -6";

• trojfázový: - "Geyser-6" "Geyser-9", "Geyser-15", "Volcano-25", "Volcano-36", "Volcano-50"

jednofázový kotly consist :

• metal case s branch pipes an coolant inlet. case also fulfills functions second electrode a ionization chamber;

• rod electrode s a current lead a a s a tight isolating feedthrough;

• 2-terminal groups s protection covers. v jednofázový kotly there is terminal – a phase, sideways below settles down: jumper – a zero wire, jumper – an earth wire.

trojfázový kotly consist from:

• metal case s branch pipes an coolant inlet. case also fulfills functions ionization chamber;

• bases na which 3 electrodes s current leads a hermetic flow electrical insulators are set;

• terminal group s protection cover.

operating principle kotly is identical a is considered below.

Elektródový kotol installation (mounting) in heating system

vykurovanie systems projects, kotol installation works, automatic equipment, electrical grid connection (including electrical grounding), placing v service, repairing, witness point a condition, testing works must be performed by organization (firm) which have corresponding license pre it's carrying out.

v performance listed above works, execution vykurovanie systems Dokumentácia, a also while operation have do be observed:

• "Intersectoral electric installation code" (EIC);

• "Rules pre Operation Customers' Electrical Installations";

• "výkon system safety standards";

• "Procedure pre Design a bezpečná prevádzka electric kotly a electric kotol house";

• Present manual.

Also it is necessary do observe "Regulation fire safety Russian Federation", which correspond do Building code.

pre kotol connection, installation vykurovanie systems automatic ovládanie, their service, including repairing, it is necessary do have electricians alebo specialists v instrumentation a ovládanie systems corresponding qualification, certified a allowed do work s electro installations do 1000B, s a group electrical safety not lower than 3. pre installation, operation a repairing vykurovanie systems vykurovanie engineers are necessary.

experts mentioned above have do know "Procedure pre Design a bezpečná prevádzka electric kotly a electric kotol house", present manual. During works s corrosion inhibitor, low-freeze liquid, washing a cleaning means pre surfaces, need do know a comply s rules safe application.

Upon completion listed above works, organization (firm), which performed these works makes entry v Sheets (Appendix No. 2) which is certified by contractor a by press this organization.

Attention! Warranty liability extends na copper, installed according do above mentioned requirements, s appropriate execution performed works. guaranty does not extend na kotly, which were not established according do project alebo by unauthorized organization, alebo not certified experts.

kotol work can be monitored only by person, not younger than 18 years, passed corresponding instructing, who knows present manual, kotol design a rules safe monitoring its work.

kotol connection do electric grid energy provider.

v case allocated výkon is not enough, kotol connection is performed according do established procedure.

It should be noted that this order connection do energy provider do electric kotly all other types a is not only an elektródové kotly feature.

Grounding.

By time kotol installation grounding v vykurovanie system has do be completely executed a tested.

Resistance value grounding. Grounding resistance value a kotol a a vykurovanie system has do be no more than 4 Ohms. As grounding conductor it is used a copper wire s a section 4-6 mm2 (tab №1). Safe execution grounding has do correspond do EIC. "Procedure pre Design a bezpečná prevádzka electric kotly a electric kotol house"

All open electro-conductive parts a kotol a vykurovanie system, including metal conduits cold (return water) a hot coolant have do be grounded.

Input grounding conductors v building alebo construction has do be marked by identification sign.

Ground leads

Ground leads have do conform do EIC requirements. design a execution ground lead have do provide demanded resistance value kotol a vykurovanie system grounding pri most 4 Ohms.

Term periodic inspection grounding condition is 12 years.

Corrosive wealth should not exceed 50%.

It is forbidden do color body ground lead do protect it from corrosion by removable alebo constant dielectric coverings. pre example, plastic alebo rubber boots.

Adjustment conductivity water.

Switch na kotol a after 30 seconds pri teplota " return heat carrier" 15 °C ÷ 20 °C, measure starting current using an ampérmeter alebo current clamp. Switch off kotol. Three cases are possible: starting current is greater alebo less than specified v tab.№4 pre your kotol alebo equal do tabular

Filling of the heating system s the coolant

Your system is installed. A kotol a automatic Riadiaci systém are mounted, also connection do grounding výkon supply network is made. vykurovanie system is bez dirt a corrosion.

v this case filling system s coolant is made bez preliminary washing. It is necessary do meet following conditions:

* vykurovanie system has do be surely disconnected from výkon supply network pri any filling system s water alebo low-freezing liquids. It is necessary do exclude case connection do výkon supply network.

* Right after filling system s a coolant needs do check system integrity. Any leakages are inadmissible.

Filling s low-freezing "Argus-Galan" liquid alebo water (tab.№1) is possible.

Water as coolant, possesses a number undoubted advantages, such as availability, low price, environmental friendliness, high heat physical qualities. pri same time such disadvantages, as corrosion vykurovanie system, possible necessity water resistivity adjustment during vykurovanie season, carrying out a kotol annual repairing, etc. Therefore, bez denying use water as coolant, we recommend you do apply a modern low-freezing "Argus-Galan" liquid as coolant.

Using water as coolant

It is necessary do increase alebo decrease a water resistivity (further - adjustment) do maintain kotol operation s a passport capacity. Adjustment ("ovládanie") resistance is carried out after system is filled s water, by addition v water solution table salt alebo water s a high resistance a achievements thus tabular values starting (starting) a maximum current (tab.№4) pri certain temperatures a return water (further – "Entrance"). It is necessary do carry out instructions our Management pronouncedly:

teplota kotol input ("input" detector) has do be 15-20ºC;
kotol na-time is no more than 30 sec.

kotol installation (mounting) v vykurovanie system

Before installation it is needed do examine a kotol a do check its completeness.

kotol is installed v vykurovanie system strictly vertically. Thus terminal group (current leads a kotol) pre connection do výkon supply network has do be situated from below, protected from externý influence a accidental Kontakt s protection cover (cap). pre kotly "Hearth" series (220V) terminal – phase also has do settle down from below.

Connection branch pipes a kotol s piping vykurovanie system is performed s use sanitary sleeves s DU not less than DU branch pipes a kotol a according do project. v design vykurovanie system it must be provided:

• copper needs do be installed as low as possible towards vykurovanie radiators as it raises output pressure a kotol. Thus it is advisable do provide a vertical spacing, which will be enough pre free removing electrode group from a kotol, inspection a cleaning its internal surfaces. Diameter a riser board over kotol, as diameters all vykurovanie system piping are strictly according do design your vykurovanie system. height a riser board over kotol need do be not less than 2 m. It is one conditions pre not using circulating čerpadlo.

While installation, kotol has do be attached do a wall apart from way its connection s vykurovanie system.

na pic.№1, 2, 3 there are provided some schematic diagrams execution vykurovanie systems. pre convenience vykurovanie system service it os advisable do install pipe stops right after a expansion tank a before an inlet branch a kotol (look pic.№1, 2, 3).

Strictly forbidden

Installation any cranes, any isolation alebo ovládanie valves na a pipeline section between an outlet fitting a kotol a an expansion tank.

name equipment

1, elektródové kotly

2. Radiator

3. Balancing tank

4. Backup elektródový kotol

5. Basic kotol working na hard alebo gas fuel

Attachable termostat

Valve

Filter (setting, mud collector mechanical)

A valve pre discharging a heat carrier from system

Ventil výfuku vzduchu

obehové čerpadlo, capacity is 70-100 W

A

A vertical riser over kotol, not less than 2 m high. DN-40, DN-32

na application : remote cellular Riadiaci systém a ovládanie equipment "Galan — GSM", electronic Regulácia teploty "Navigator", "Stoker"; electromechanical option – strictly follow connection schemes, specified v Maintenance manual. Precisely fulfill requirements pre operation, installation, safety. teplota detector "Entrance" is installed na pipeline, "return pipe". senzor "Exit" - na pipeline, an exit from kotol (a riser board) pri distance 30 cm from a kotol exit (from a kotol branch pipe).

Recommended optimum working temperatures heat conductor na an entrance a an exit from kotol, verified by long-term experience, are noted above. These modes guarantee reaching maximum effect.

Regulation band a heat regulátor "Navigator" pri exit from a kotol ("Exit" senzor) is 10+85ºC, na an entrance do kotol ("Entrance" senzor) is 10+80ºC.

v heat controllers "Stoker", "Galan GSM" teplota is measured directly v heated room which significantly increases efficiency vykurovanie system a comfort v heated rooms.

pre installation automatic vykurovanie system ovládanie it is advisable do use a cooper wire s a section 0,5-2,5 mm2. (Copper) A brand a wire has do be specified v project your vykurovanie system a v Managements automatic equipment. If you use a multicore copper wire, apply a cable shoe, but do not tin wire end as it can cause a poor Kontakt.

Electrical schematics connection via two channel electronic regulating teplota indicator "Navigator" are given v maintenance manual pre "Navigator."

Electrical connection scheme of single-phase elektródové kotly type: Hearth-2, Hearth-3, Hearth-5, Heath-6

Electrical connection scheme of trojfázový elektródový kotols type: Geyser-6, Geyser-9, Geyser-15, Volcano-25

Electrical connection scheme of trojfázový elektródový kotols type: Volcano-36, Volcano-50

Electromechanical variant automatic equipment

* do make connection a kotol do an electric network according do type a capacity your kotol, (one schemes No. 1 alebo No. 2), thus teplota detector "Entrance" is installed generally na pipeline a reverse water supply. teplota detector "Exit" is installed na pipeline, quitting a kotol, pri distance 30 cm from a kotol.

* Detector connection is carried out by a copper multi-core wire s a section 0,5-2,5 mm2 (copper).

flame Riadiaci systém serves pre switching na a switch-off kotol výkon supply, a also is automatic safety device v case current overloads.

button na casing magnetic starter serves pre switching na a switch-off teplota relé, a under normal operation a kotol feeding circuit is constantly switched na (guarded button). Its actuating means excessing current consumption over rated because failure v a kotol, electrodiagram alebo v case water resistance is significantly lower than 3100 Ohms cm v 15ºC. Switching na thermal relé is performes by button action.

a. do set recommended teplota na kotol "output" 65ºC+75ºC.

b. do set a value desired teplota na kotol "input". This value depends na airspace, quality heat insulation, etc., generally it is 35ºC+45ºC.

Tab. 4

Then switch na kotol, measure starting current v 30 sec. after kotol switching na pri return teplota 15ºC-20ºC, then disconnect a kotol compare measured current s specified v tab.№4 pre your kotol. If value starting current differs from specified v tab.№4 repeat adjustment specific electrical resistance. Thus teplota na kotol output has do be 15ºC+20ºC. After these values became equal, it is necessary do switch na vykurovanie system. After reaching teplota 60ºC na Entrance senzor it is needed do measure maximum current a compare it s specified v tab.№4. If it is necessary, carry out an adjustment water electrical resistivity by above mentioned procedure. It should be noticed that value starting current is trial, simplifying process adjustment electrical water resistivity. final will be a value kotol maximum current v reaching teplota 60ºC na kotol entry (input senzor) which is equal do designated value v tab.#4 after which process size maximum current a copper achievement teplota na an entrance do a copper (Entrance senzor) 60ºC s specified size v tab..№4 then process resistant adjustment is finished. measured starting current is large than specified v tab.№4 pre your kotol.

It is necessary do add v vykurovanie system water s a resistance, much exceeding passport value. It is distilled water, a also pure rain water alebo snowmelt bez contaminations. Using drinking water s a high specific resistivity (tab.№1) alebo boiled water is possible. quantity added water depends na volume filled v system water. order filling system s water a high resistance is completely similar do case when starting current, a also maximum current is less than specified v tab.№4 pre your kotol, except that water s a high electrical resistivity is added do system instead water s salt brine.

amount added v system water s high resistance a an amount water merged thus from system has do be equal. If there is no circulation v vykurovanie system than adjustment resistance water which was filled v system will be changed v following way:

changing resistance throughout water filled v system is reached pri expense increasing number single additions v system, reduction salt brine doses, added v water alebo waters s high electrical resistivity, filled v system;
larger amount water, pumped over after each addition s salt brine alebo water s high electrical resistivity v a broad tank by means "Kid" čerpadlo.

kotol start-up

work purpose is providing reliable, effective long-term operation vykurovanie system. Works are executed by qualified personnel, vykurovanie systems has do be disconnected from electric grid.

Maintenance a repair works are executed by firm (organization) which have appropriate license pre carrying out these works. Record about executed works is made by performer these works v sheet Manual a certified by signature responsible pre works a by press organization (appendix No. 2).

Maintenance a repair works are carried out after a vykurovanie season. Frequency a structure these works is defined both as a type coolant which is used v vykurovanie system a those drawbacks which are revealed during visual inspection system condition, a kotol a repairing.

Water as coolant

Annually, right after end a vykurovanie season, it is necessary:

do cool vykurovanie system do room teplota;
do merge 20 l water from system, do dissolve a dose a corrosion inhibitor "Galan-Protector" v this quantity, which size is defined v an amount 1,5 l (alebo 0,5 depending na concentration) inhibitor per 100 l water, mix carefully, s "Kid" čerpadlo do fill v system through drain valve. Once again merge from system 20 l water a bez inhibitor do fill v system, etc. do full gulf water s inhibitor v system.

pre washing system it is necessary it works 6 days s a teplota return water 350C. During this period time system is not only being cleaned, but also its internal surfaces vykurovanie system are protected (inhibiting) against corrosion. pri this time it is necessary do clear filter regularly.

After 6 days vykurovanie system work it is necessary:

do disconnect vykurovanie system from výkon supply network;
do cool system do room teplota;
do merge all water from vykurovanie system;

This water is not applicable do reuse.

Repeat procedure as necessary. An inspection, checking bolt a electrical connections tightening a reliability grounding connection are carrying out.

kotol repairing

If it is impossible do lift an electrode group (electrode) out kotol body ought do dismount a kotol from vykurovanie system, also do clear internal surfaces body a assure non-existence defects.

While repairing a kotol it is necessary:

do remove an electrode (v a jednofázový kotol), electrode group (v a 3 phase kotol) pre visual inspection pre non-existence defects – cracks v window insulators, etc. a wear measurement electrodes. If wear contains more than 40%, an electrode alebo electrodes need do be replaced. Usually it occurs once every 3-5 years;
do clear carefully interfacing surfaces v order do provide hermiticity due do application encapsulating materials when assembling kotol a its further operation;
do clear internal surfaces barrel kotol do metal gloss a then inspect them attentively pre no-existing defects, pre example, pitting corrosion, etc.
do assemble kotol. When assembling kotol do observe strictly set electrodes against each other a barrel kotol, so there has do be an identical distance (spacing) between electrodes a barrel kotol a between electrodes. do avoid possibility ingress contamination v a kotol when assembling. do check hermiticity.

Install a kotol strictly vertically v vykurovanie system. Fill vykurovanie system s coolant. broad tank has do be filled na 1/3 its volumes.

After completion listed above works do check system hermiticity, bolt a electrical connections tightening a reliability grounding connection, value grounding electrical resistance, automatic equipment a do make a trial start-up vykurovanie system. As needed do eliminate identified shortcomings.

person who is responsible pre carrying out these works, makes corresponding entry v record carried-out repair works, certifies by a signature a press firm (organization) s location a license extension. (Appendix No. 2).

Switch na a kotol, put system condition under strict ovládanie until first automatic shutdowns a switching na kotol.

Switching na kotol s frozen coolant v system alebo existence danger its freezing is inadmissible.

teplota room v which vykurovanie system is built, while pre-commissioning activities has do be not less than 15ºC+20ºC.

v case correct building vykurovanie system a connection electroscheme, including automatic equipment, a system will start getting warm.

If during initial period work coolant is a "fresh" water, a gradual výkon reduction a kotol takes place it is necessary:

do remove a kotol from system, do demount a clean surfaces electrodes, internal surface kotol from stuck layer pollution possessing isolating (dielectric) properties, do assemble kotol a install v system.

coolant – Low-freeze liquid "Argus — Galan"

v this case maintenance a repair works kotol while non-vykurovanie season are carried out once v 3 years: it is visual inspection, bolt a electrical connections tightening a reliability grounding connection.

order carrying out maintenance a repair works except washing system which does not take place, is similar when using water as coolant v vykurovanie system, is described above pre observance protective measures.

Washing system is not carried out as low-freeze liquid "Argus — Galan" contains components which interfere corrosion, scaling a foams. Before repairing kotol needs do be washed out carefully s water from low-freeze liquids, also do wash out kotol details after disassembling.

Monitoring kotol operation

This function can be carried out by adults only, who were briefed na monitoring kotol work, know kotol structure, studied this Manual.

While monitoring kotol operation it is necessary do watch visually pre quantity coolant v system according do its level v a broad tank. Normally tank has do be filled na 1/3 its volume but if coolant level v a broad tank is lower than specified, serving system specialist firm (organization), depending na what kind coolant is used – water alebo low-freezing liquid, has do execute one 2 procedures:

a). Water as coolant.

do add v a broad tank do normal level distilled water alebo rain, snow, thawed, pure, filtered, i.e. water s electrical resistivity far exceeding 3100 Ohms.

b). do add v a broad tank do normal level a distilled water alebo rain, snow, thawed, pure, filtered, i.e. water s electrical resistivity far exceeding 3100 Ohms a low-freezing liquid v ratio 3:1. These works have do be carried out only upon condition previously disconnected vykurovanie system from výkon supply network.

c). cases immediate shutdown kotol current supply.

kotol has do be immediately disconnected v case :

lack tension;
coolant leakage from system;
existence frozen coolant v system;
grounding system malfunctions;
emergence moisture na kotol barrel, automatic equipment devices;
malfunctions v operation a circulator

v case malfunctions v vykurovanie system operation immediately call v specialists firm (organization) which provides a service pre your vykurovanie system a before their arrival act according do received instructions.

v case danger system "defrosting" merge coolant (water) v a clean container.

The annual works providing electrical safety a reliability of automation equipment

Annually, after end a vykurovanie season it is necessary do carry out works, providing electrical safety a reliability automation equipment no matter what is used as coolant – water alebo low-freezing liquid (are carried out pri case disconnected system from výkon supply network):

Reliability ovládanie grounding system contacts a an automatic equipment block;
check size an electrical resistivity v vykurovanie system grounding. Its size should not exceed 4 Ohms;
visual inspection istič – cleaning from a dust, check a retorque terminal connections, non-existence mechanical jamming, checking contacts;
checking magnetic starter – cleaning a dust, visual inspection, cleaning a retorque terminal connections, contacts inspection na a mechanical jamming, magnetic freezing;
visual inspection start buttons;
visual inspection installed automation equipment ("Stoker", "Navigator", «Galan GSM") – rubbing from a dust, checking contacts, installation, accuracy.

listed above works are carried out by electrical specialists alebo mechanics CMD&A (ovládanie a measuring devices & automatic equipment) who have access do electrical installations s maximum voltage 1000 V, an electronic security group not less than 3. Upon completion works run kotol v a test mode. Upon completion works person who is responsible pre carrying out these works, makes corresponding entry v record carried-out repair works, certifies by a signature a press firm (organization) s location a license extension. (Appendix No. 2).

Fire safety

Transportation a storage elektródové kotly

kotol shouldn't have damages a has do keep performance capability after mechanical a climatic influences while v shipment.
Transportation kotly can be made by all types transport v covered vehicles, according do rules goods transportation, which are effective na this mode transport. Transport conditions v parts influence mechanical factors – na group From All-Union State Standard 23216-78.
Transport conditions do parts influence climatic factors na group – 5(extra hard conditions 4) All-Union State Standard 15150-69.
kotol storage conditions group 3 (hard conditions v closed space) 15150-69.

Potential problem

1. kotol is failed-na, istič actuation.

Short-circuit v electrical system caused by wrong connection kotol, water electrical resistivity is much lower than 3100 Ohms*cm pri 15ºC.

To call in an electrician a to check compliance of the assembled electro scheme s given in this Manual, to check starting currents. In case of need to carry out the correction of water resistance.

2. vykurovanie system does not warm up (warms up poorly)

High water electrical resistivity. Insufficiently high teplota coolant was set. Connection schemes a kotol a radiators installation do not correspond mentioned v this Manual.

Strictly observe recommendations in this Manual for coolant . To increase value of the set temperature. To bring into compliance the connection a installation schemes s schemes in this Manual.

Existence air plugs v vykurovanie system, caused by incorrect installation. Inconsistency between kotol efficiency a efficiency connected do it vykurovanie implements (radiators, convectors etc.)

do eliminate installation errors, do fill v coolant under pressure via drain valve. do bring into compliance kotol a vykurovanie implements capacities.

3. kotol consumes výkon, but only closest do kotol pipeline (riser) is getting warm.

Lost circulation v vykurovanie system, existence air plugs.

To clean the heating system a carefully wash it out, using the inhibitor.

4. Eventually, kotol gradually loses its capacity; including operation na "fresh water".

Existence dirt, rust, mill scale etc. na internal surfaces a kotol a electrodes.

do clean electrodes a an internal surface barrel kotol do a metallic sheen.

Warranty liabilities

Warranty period operation is 12 months from date sale.
age kotol is 3 years.
Warranty liabilities extend na kotol installed by regional service center (s obligatory filling enclosed coupon na installation).
Warranty liabilities extend na kotol which had gone through preventive maintenance according do this manual a appropriate arrangement these works.
producer doesn't bear responsibility pre electric kotly operation if:

scheme vykurovanie a electrical connection doesn't correspond do specified v this manual a also kotol which was acquired bez Riadiaci systém recommended by ZAO "Firm "Galan";
kotol has mechanical damages;
kotol worked pri temperatures exceeding recommended v this Manual, alebo s coolants, not recommended by ZAO "Firm "Galan";
there are traces moisture influencing, intrusion foreign objects, dust a dirt (including insects), na terminals under protection cover;
copper worked pri an insufficient speed coolant circulation which led do electrodes insulators damage.

6. producer doesn't bear responsibility pre operation electric kotly v case a lightning stroke, a fire, flooding, ventilation absence a other reasons can't be under ovládanie producer.

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